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Search Results for composite-material

Article
Effects of Composite Material Layers on the Mechanical Properties for Partial Foot Prosthetic Socket

S. M. Abbas

Pages: 253-258

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Abstract

In this work, nine types of laminated composite materials used for experimental study to investigate the tensile and fatigue properties of partial foot prosthetic socket which fabricated by using vacuum pressure system . The composite material matrix were Lamination 80:20and reinforced with nine types of laminations (perlon, n-glass, fiber glass and carbon) by variation of thickness according to lamination. Results show that the mechanical properties were improved by increasing the two layers of carbon fiber, fiber glass and n-glass layers instead of zero layer with six layers of perlon lead to the increased in(yield strength ?y, ultimate tensile strength ?ult and modules of elasticity  E with (71% ,76% and 58%) respectively for carbon fiber, (20% , 19% and 40%) for fiber glass and ( 22% , 5.5% and 29% ) for n-glass. Results show that (3perlon+2carbon fiber+3perlon) gives the best value of mechanical properties and has higher Endurance limit stresses (?e) which increase lifetime for the patient . It is recommend to use this type of lamination for the layup partial foot prosthetic socket because it meets the demand lamination layers for acceptable mechanical properties and its minimizing the cost of socket lamination to suitable costing value.

Article
Effects of Fiber Orientations on Mechanical Properties of a Carbon Fiber Reinforced Composite Material used in Aircraft Applications

Khuder Abed, Saad Faris, Iman Naemah

Pages: 1-6

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Abstract

The purpose of this research is to investigate how the fiber orientation and loading axis of a composite material affect its behavior. Consideration was given to two different fiber-to-matrix ratios in order to improve the mechanical properties. Hand lay-up samples were produced in accordance with ASTM D790 for flexural testing. On UTM, tensile and flexural tests were performed on the sample. The effect of fiber orientation modifies the composites' mechanical properties. As the fiber orientation increased, the tensile strength of the composite would reduce. This carbon/epoxy composite test demonstrates better strength than those conducted at (30, 5, 60, and 90 degrees). For flexural tests, a three-point bend at 30 degrees demonstrates excellent strength. Utilizing the three-point bend method, the flexural strength and flexural modulus have been determined. The tensile strength, young's modulus, elongation percentage, maximum load to break the composite, peak load, and flexural strength of single- and double-layered carbon fibers were compared and examined. As the number of layers increased, the adhesion between layers of epoxy and fiber carbon, and glass fiber weakened, causing a decrease in almost all mechanical properties. The fabricated 2024-T3 and epoxy glass fiber had higher fatigue strength than aramid reinforced and lower density than steel alloy utilized in aircraft manufacture.

Article
The Effect Of The Hybrid Additions on the Bending and Tensile Behavior for the Hybrid Composite Material Reinforced by Short Fibers and the Zeolite Particles by Multifarious Grain Size

Hayder Abbas Sallal

Pages: 113-119

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Abstract

Consider polymers and polymer matrix composite are the basis of the most prevalent material in all industrial and medical fields because of its properties qualify to occupy an advanced position among other engineering materials because of its good properties._x000D_ Therefore, This work focuses on the preparation of base polymer matrix composite materials and study non-saturated polyester as matrix has been strengthened by zeolite particles different grain sizes (25 - 65 - 75) µm and different volume fractions (1,5 - 3 - 4,5 - 6 - 7,5 - 10) % was strengthened by Carbon short fibers and constant volume fraction (8%),the tests tensile and bending according to ASTM specifications, respectively. Through the results it was observed that the maximum tensile strength improved through hybrid reinforcement when reached the maximum value when the grain size (25 µm ) and at volume fraction (7.5%), reaching ( 94 N/mm2 )compared with the rest of sizes and at the same volume fraction reaching (78 N/mm2 for 65 µm , 69 N/mm2 for 75 µm), As for the bending test has been getting maximum Flexural resistance at grain size (25 µm) at volume fraction ( 6%) reached to(111 N/mm2) ,if compared with the rest of sizes at the same volume fraction reaching (100 N/mm2 for 65 µm,79 N/mm2 for 75 µm) while was obtained on the maximum bending modulus at grain size (25 µm) and at volume fraction (10%) reach to (8099 N/mm2) if compared with the rest of sizes at the same volume fraction reaching (7466 N/mm2 for 65 µm, 6666 N/mm2 for 75 µm ). Through the results we note that for the particle size and fiber effect in improving the mechanical behavior of the composite material prepared.

Article
Stress Analysis of Thoracolumbosacral Orthosis (TLSO) for Scoliosis deformity and its Effects on Gait Cycle

Fahad Mohanad Kadhim, Sara I. Ahmed

Pages: 187-193

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Abstract

This work involved two major parts: the first one is the experimental part which included treatment of scoliosis deformity by manufacturing thoracolumbosacral orthosis, measuring  the cobb angle of deformity, measuring the gait cycle data and walk path for both legs and suggesting a composite material to improve the mechanical properties of the orthosis and finally the interface pressure between trunk  and orthosis is measured for twelve points covering of the total TLSO surface area by using f-socket devise. The second part of this study is the numerical simulation part during which the stresses are calculated using Ansys software for calculating stresses due to interface pressure loading boundary condition. The result shows no deference in gait cycle phases but the clear difference noted in walking path due to deviate center of mass, maximum pressure recorded left thoracic region with 900KPa due to correct spinal deformity while the minimum pressure recorded at right chest with l40KPa because of it is tissue region and Maximum value of stress was recorded at the left thoracic region with 2.81MPa due to Maximum interface pressure at this point.

Article
Experimental Study of Mechanical Properties of Unidirectional Woven Carbon Fiber and Fiber Glass - Epoxy Composites

Naznaz Jalal Awla, Younis Khalid Khdir

Pages: 7-13

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Abstract

In this study, the mechanical properties of an epoxy, unidirectional woven carbon and fiberglass composite were investigated experimentally. ASTM used for preparing the composite specimen. Different ranges of mixing ratios of woven carbon and fiberglass with epoxy are studied. Tensile, impact and bending test are carried out to investigate the mechanical properties for produced new composites. After testing the mechanical properties of the specimens, it is noted that adding of unidirectional woven carbon layers will leads to strengthens the samples. The mechanical properties of woven carbon composite are far superior to those of woven carbon composite with fiberglass.

Article
Towards an Efficient Electric Pole’s Material for Iraqi Electric Network

Sameer Hashim Ameen, Deyaa Mohammed Noori Mahmood, Sdaiq Aziz Hussein

Pages: 1198-1206

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Abstract

The traditional electric poles in Iraq are usually made from steel materials. Such materials induced high weight, corrosion, permanent deformation caused by high wind speed, etc. The study aimed to numerically examine the strength of few poles made from different materials. The pole subjected to pressure developed by actual measured wind speed of 140 km/h. The numerical model of different materials and cross sections, an octagonal section electric pole made from composite material FRP–HDPE–FRP is suggested to replace the traditional one. The results showed high safety factor, approximately 5.51 besides the low ratio of high strength to weight as compared to steel materials. Using HDPE as reinforced material resulted in pole elastically deformed with only 0.222 mm. Therefore, it can be assumed that the suggested pole acts partially as a damper. Straight octagonal cross - section of pole promoted high reduction (74.22%) in maximum Von–Misses stress of that obtained in cylindrical three-stage pole. High reduction (5.87 times) in maximum deformation value was obtained when composite octagonal pole was used as compare to tapered pole made from steel.

Article
Design, Analysis and Manufacturing Polymer Fiber Reinforced Composite Helical Spring

Hadeer Abdul Rasol Hamed, Mahmud Rasheed Ismail, Abdul Rahman Najam

Pages: 338-344

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Abstract

In this work it had been focused on the possibility of replacement of steel spring in suspension system by fiber reinforced polymer composite that is responsible for light weight of spring which leads to reduces the weight of vehicle and improve fuel efficiency. This type of spring used in motor cycles, light weight vehicle.  The design will be simulated by ANSYS workbench. Then, E-Glass fiber has been used to fabricate helical compression spring of 40%   fiber volume fraction of glass. with polyester resin. The deflection of glass reinforced composite spring is more than steel spring but within permissible limit. weight of composite spring is reduced by 57% than of steel.

Article
Enhancement the Osseo Integration Properties of Polymer for Human Body Implants

Dhurgham Majid Rasheed, Dunya Abdulsahib Hamdi

Pages: 331-337

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Abstract

In this research, polymer polymethyl methacrylate PMMA composite with nano ceramic Zr and HAp material were used to manufacture one part of the implant system (femoral ball head of hip implant). Three set of hybrid materials were fabricated and tested for this study; the first mixtures which contains 100% (PMMA), the second mixtures which contains (90% (PMMA) + 8% (Zr) + 2% (HAp)), and the third mixtures which contains (80% (PMMA) + 18% (Zr) + 2% (HAp)) were investigated. The mechanical properties for these mixtures increased with the increasing of nano ceramic concentration (Zr and HAp) composite material in the polymer compared to pure polymer PMMA sample. However, an increase in the concentration of Zr from 8% to 18% content cause a considerable decrease of the hardness where a drop of homogeneity in Zr- matrix PMMA contact occurred, V Hardness value are (68 ,80 and 70) Kg.mm for three mixture respectively. The wear test was in agreement with results of the hardness test. The weight loss of the above samples of the wear test were (0.041, 0.035 and 0.037) respectively. According to mechanical properties, the best sample contains (90% (PMMA) + 8% (Zr) + 2% (HAp)). The Scanning electron microscopy resolute showed the particles forming semi-continuous network along grain boundaries polymer for second sample mixtures containing (90% (PMMA) + 8% (Zr) + 2% (HAp)), provides a low atomic packing and high energy. This will make the grain boundaries more reactive and strengthen mechanical performance. The Optical microscopy, Scanning electron microscopy and Xray spectroscopy analysis for In vitro test using SBF shows the growth of HAp layer with an increase in concentration of Ca and P elements formed on the surface of the second sample. This display of good results is a proof of the biocompatibility of the polymer sample.

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