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Go to Editorial ManagerAluminum metal matrix composites are widely employed for improving the mechanical properties. Various fabrication routes like liquid state, solid state and liquid-solid state are currently available for producing these materials. The objective of the present work is the fabrication of nano particulate composites AA7075-Al2O3 with different amount of nano particles (20-30 nm) reinforced material Al2O3 (2, 4 and 6 wt%) using stir casting technique at three stirring speeds (300, 850 and 1500 rpm). Tensile tests of these composites were carried-out to obtain the mechanical properties (ultimate strength and ductility). Vickers hardness tests were also performed to obtain the hardness number (VHN) of these materials. All tests were performed at room temperature. The microstructures of the best mechanical properties’ composites were examined for the three stirring speeds. It was revealed that the ultimate strength (?u) and Vickers hardness (VHN) for the composite containing 6 wt% Al2O3 fabricated at 850 rpm show the best properties compared to the other composites fabricated at 300 and 1500 rpm and the matrix. The ?u and VHN were increased by about (36.6 %) and (24.5 %) respectively. Ductility of the strongest composite (6 wt% Al2O3 at 850 rpm speed), however, was the least when compared to other composites and the matrix. With increasing the amount of Al2O3, ?u and VHN, an increasing trend was noticed while the ductility shows a reduction trend. The maximum reduction in ductility occurred for the composite containing 6 wt% Al2O3 obtained at 850 rpm. The ductility of the developed composite was reduced by (23 %). The optical microstructures of unreinforced, as-cast Aluminum alloy AA7075 and 6 wt% Al2O3 composites for all stirring speeds show dendrite microstructure resulting from the casting process, but the composite at the stirring speed of 850 rpm shows a more refined microstructure.
Al2O3 is a major reinforcement in aluminum-based composites, which have been developing rapidly in recent years. The aim of this paper is to investigate the effect of alumina phases and amounts on the physical properties of fabricated Al-Al2O3 composite. Alpha micro and gamma nano of alumina with particle size of 30µm and 20 nm respectively reinforced aluminum matrix of 45 µm. The percentage of reinforcement material were in the range of (5, 10 and 15wt.%) fabricated by powder metallurgy technique. Specimens dimensions were a disc specimens with 11mm diameter and 5 mm thickness. The green density was achieved under compaction pressure of 500MPa, and then sintered under pressure less sintering at 500ºC in a vacuumed tube furnace for two hours Physical properties of the composite samples have been studied such as relative density, sintered density, porosity, microstructure characteristics, particles distribution, agglomeration, grain sizes and granularity accumulation distribution. It has been noticed that at the micro alumina phase, its relative densities are decreased when there is an increase in amount of micro alumina addition, on the contrary in case of nano composites, where the relative density are increasing along with the increase in nano alumina addition. At micro and nano composites, the produced relative densities are less than the pure aluminum relative density. Agglomeration are increasing with the increase in amount of reinforcement, while its more obvious with nano composite. Grain size reduced with the increase in amount of alumina in micro and nano composites, while, the obtained average grain size diameter is less in nano composite than in micro composites. It is obvious from the results that the variation in physical properties and microstructure of Al-Al2O3 composite are depends on both of alumina phases (size) and percentages. At 15wt.% of nano alumina higher relative density and lower porosity will be obtained.
In this paper the ability of fabricating laminate composites by manual layup was discussed. Heating method was used to manufacture the composites; heat was applied to approximately 12 hours with specific heat temperature. There were four types of laminate composites fabricated and studied in this research, containing Aluminum alloy 6061 as the common element in all types, two types of fibers; woven Carbon fiber with two different orientations: ±45°, ±60°, random fiberglass and with two types of resin; epoxy resin and polyester resin. Different types of composites were made to determine the effect of CNC milling machine to the measured surface roughness and for specified parameters. The weight fraction ratio of the fibers is 37%, polymer is 34% and 29% for Aluminum. The parameters selected are spindle speed, feed rate and depth of cut. The L9 Taguchi orthogonal arrays, signal to noise (S/N) ratio and analysis of variance (ANOVA) are selected to determine the effect of these parameters; it was analyzed by MINITAB 17 program. The results showed that the parameter were significant more to the epoxy resin specimens than polyester resin specimens. The optimal milling parameters for good surface finish for Aluminum – Carbon fiber composite are at 3000RPM, 1200mm/min, 1.2mm, and for Aluminum – Fiberglass composite are 5000RPM, 1800 mm/min, 2.0mm.
Hybrid metal composite materials, combining diverse metal components, have emerged as promising alternatives in engineering applications, offering a unique synergy of mechanical properties. This review comprehensively examines the fatigue life of hybrid metal composites, delving into the intricate interplay of materials, manufacturing processes, and environmental factors. Drawing from a rich array of literature, the review explores the evolution of hybridization strategies, emphasizing their impact on fatigue resistance. Key factors influencing fatigue behavior, including material selection, manufacturing techniques, and environmental conditions, are systematically analyzed. The article highlights the significance of strategic hybridization in enhancing fatigue characteristics, reducing costs, and optimizing the overall performance of metal composites. The insights presented contribute to advancing the understanding of fatigue mechanisms in hybrid metal composite materials, offering valuable guidance for future research and engineering applications. Hybrid metal composite materials, characterized by the combination of diverse metal components, have garnered significant attention in engineering applications due to their potential to provide a unique synergy of mechanical properties. This comprehensive review delves into the intricate aspects of the fatigue life of hybrid metal composites, offering a thorough analysis of the interplay between materials, manufacturing processes, and environmental factors.
The study here under describes the impact of adding a nano-scaled ceramic particles on the mechanical and fatigue behaviors of aluminum matrix composites AMCs containing 0.5 ,1.0 ,1.5, and 2 % wt. of nano-scaled B4C and Al2O3 particles were dispersed in molten aluminum by the stir-casting process. Vickers, tensile, and fatigue devices were utilized to evaluate the mechanical behavior of composites in the fabrication process. The results show that increasing the weight percentage of nano-ceramic particles increased the hardness, maximum tensile stress, and fatigue strengths of the base alloy. Furthermore, all of the above behaviors of AMCs reinforced with B4C particles are better than those of AMCs reinforced with Al2O3 particles.
Particles filled polymer composites started to be essential because of their wide applications in addition to reducing the cost of polymer, which is a main problem. The aim of this work is studying the insulation of particulate composites resulting from the addition of filler (glass or porcelain) waste powder to reinforced epoxy matrix. Samples with and without filler were exposed to some tests to decide the influence of the filler contents on the characteristics of epoxy. Epoxy is synthesized with filler particles having (90 micron) particle sizes as reinforcement. Composites of epoxy with varying percentage (0 to 40 weights %) of filler were prepared by using hand lay-up method. The nondestructive tests consist of thermal conductivity; ultrasonic test and water absorption test have been investigated. The composite showed an improvement in physical properties with the addition of filler according to their percentages. The result show the addition of the filler in all proportions to the epoxy increased the density of the composite, leading to the ultrasonic pulses velocity ranges between 2100 m/s and 2800 m/s. Increase glass and porcelain percentage cause increase in density which increases the acoustic impedance. While the thermal conductivity decrease with glass powder percentages in the composite increase, unlike the increase in porcelain percentage which causes an increase in thermal conductivity. The 40% percentage of glass in the epoxy had higher effect on reduce the thermal conductivity. As well as from the results the epoxy reinforced by porcelain powder would have lower water absorption than epoxy reinforced by glass powder.
In this research, binary blends have been prepared from epoxy resin (EP) and different weight percentages of polysulfide rubber (PSR) (0%, 2.5%, 5%, 7.5 and 10%), and then compression, impact, and hardness tests were evaluated. The experimental results showed that the addition of polysulfide rubber in the epoxy resin decreased the compressive strength, Young's modulus, and hardness, while increased the impact resistance. It was found that the weight percentage 5% of polysulfide was the best percentage, which gives the best mechanical properties for the blend matrix. The advantage of this blend matrix is that, it mediates between the brittle properties of epoxy and the flexible properties of a blend matrix with the highest percentage of PSR. Short fibers (Carbon & Glass) with different volume percentage (2.5%, 5%, 7.5%, and 10%), were used to reinforce the best blend matrix obtained separately and randomly, and then the same mechanical tests conducted on these composites. The experimental results showed that the addition of fibers increased the compressive strength, Young's modulus, impact resistance and hardness. It was also observed that the composites materials reinforced with carbon fibers have significantly higher mechanical properties values than the composites materials reinforced with glass fibers.
In the present study, magnesium-based composites reinforced with different volume fractions (3, 5, 10, and 15) vol.% of micro sized Al2O3 particulates were fabricated by powder metallurgy technique which involves mixed, compacted and sintered. Powders were mixed by ball milling (without balls) for 6 hours at rotation speed 60 rpm. Then powder was compacted at 550 MPa and sintered at 530?C for 2 hours. Microstructures of sintered composites have been investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) energy dispersive. SEM image of sinter samples exhibit good bonding between the magnesium matrix and the alumina. The microhardness and wear resistance of micro composites has been improved significantly compared to that of pure magnesium. Highest value of microhardness is 97 HV at the volume fraction of 10 vol.% Al2O3.
Industrial activities significantly affect the environment by releasing many organic pollutants, including industrial dyes, phenols and antibiotics, which produce wastewater. Effective removal of these substances from wastewater has appeared as a noticeable research field owing to its environmental significance. Exorbitant operational expenses and the potential generation of supplementary pollutants load conventional techniques like adsorption, membrane separation, and coagulation. Semiconductor-based photocatalysis has effectively degraded organic contaminants into less toxic or biodegradable compounds. The construction of robust visible-light-sensitive photocatalytic hybrids for environmental decontamination is an inspiring task for researchers. The exceptional photocatalytic performance of silver halides (AgX, where X is I, Cl, and Br) has recently attracted significant consideration as photocatalysts. Moreover, the combination of silver halides with other photo-active semiconductors to create efficient visible-light-driven photocatalyst heterojunctions has significantly promoted the broader application of the photocatalysis process with enhanced efficiency. Ag-silver halides/semiconductors heterojunctions have developed as crucial components in efficient composites for photocatalysis through surface plasmonic actions, helping with visible light absorption. The current study overviews the most recent Ag and silver halide-based composite photocatalysts. Additionally, it provides an essential understanding of their promoted photocatalytic performances and their main applications in organic pollutant degradation. Moreover, the photocatalytic mechanisms and environmental applications of AgI and composites were discussed.
Eight RC circular hollow columns (external diameter = 220 mm, internal diameter = 100 mm, length = 1000 mm and the hollow part = 700mm) casted and strengthened with ferrocement fibers composites to illustrate the behavior of these columns under concentric and eccentric axial compression force. Two columns where used as reference columns, which were repaired after failure to be tested as retrofitted columns. Six specimens were strengthened with one and two WWM layers as required. The variables considered included number of the WWM layers (N), the loading configuration and the eccentricity value (e) of loading. The ferrocement thickness was constant at 20 mm in all retrofitted and strengthened specimens.The test results revealed that the maximum increase in the ultimate concentric loads were 67% by strengthening the reference column with two layers of WWM, and the maximum increase in the ultimate eccentric load of columns was 78% by increasing of the WWM from one to two layers. For a constant number of WWM layers, the change from concentric to eccentric force caused a decrease in the ultimate load value attaining 73.5% for one- layer WWM strengthened columns. The failure of columns occurred by yielding of steel reinforcement followed by concrete crushing (i.e. tension failure).
In this study, the mechanical properties of an epoxy, unidirectional woven carbon and fiberglass composite were investigated experimentally. ASTM used for preparing the composite specimen. Different ranges of mixing ratios of woven carbon and fiberglass with epoxy are studied. Tensile, impact and bending test are carried out to investigate the mechanical properties for produced new composites. After testing the mechanical properties of the specimens, it is noted that adding of unidirectional woven carbon layers will leads to strengthens the samples. The mechanical properties of woven carbon composite are far superior to those of woven carbon composite with fiberglass.
A theoretical and experimental investigation pertaining to the buckling behavior of slender fiber reinforced polymer columns subjected to axial loading under varying temperatures (from room temperature to 50?). Two groups of composite materials were used for manufacturing of test specimens, the first consist of perlon fiber as a reinforcement and acrylic resin as a bonding matrix, while the second consists of a combination of perlon and carbon fibers as reinforcement. The composite specimens were fabricated by vacuum molding technique and cut according to ASTM D-638 for conducting tensile test. The data from tensile test were used to calculate the effective slenderness ratio and defining the column as Euler buckling column. An experimental rig was designed, manufactured and calibrated to study the effect of thermal and buckling load subjected to columns.Numerical analyses pertaining the buckling behavior for both groups were conducted. The results show that the temperature has a considerable effect on properties of fiberreinforced polymer composites where the value ofcritical load and Young's Modules decrease withthe increase of temperature for both groups.Perlon & Carbon reinforcement composites gavebest mechanical properties, which make them thebest candidate to improve the buckling resistancecharacteristics of composite materials.
The purpose of this research is to investigate how the fiber orientation and loading axis of a composite material affect its behavior. Consideration was given to two different fiber-to-matrix ratios in order to improve the mechanical properties. Hand lay-up samples were produced in accordance with ASTM D790 for flexural testing. On UTM, tensile and flexural tests were performed on the sample. The effect of fiber orientation modifies the composites' mechanical properties. As the fiber orientation increased, the tensile strength of the composite would reduce. This carbon/epoxy composite test demonstrates better strength than those conducted at (30, 5, 60, and 90 degrees). For flexural tests, a three-point bend at 30 degrees demonstrates excellent strength. Utilizing the three-point bend method, the flexural strength and flexural modulus have been determined. The tensile strength, young's modulus, elongation percentage, maximum load to break the composite, peak load, and flexural strength of single- and double-layered carbon fibers were compared and examined. As the number of layers increased, the adhesion between layers of epoxy and fiber carbon, and glass fiber weakened, causing a decrease in almost all mechanical properties. The fabricated 2024-T3 and epoxy glass fiber had higher fatigue strength than aramid reinforced and lower density than steel alloy utilized in aircraft manufacture.
Due to their very good mechanical properties of composite materials which led to a huge increase in its application in a lot of fields.Epoxy/ PS(polysulfide) composite materials behavior in fatigue was reported. different weight fraction of PS (2%,4% and6%) were studied .Surface roughness properties of the blended composites were found for all weight fraction of PS and their fatigue properties are studied .Fatigue test was carried with rotating bending method. The loading in the test was sinusoidal wave type. The loading wave ratio is R = -1 and the frequency of loading is applied to avoid temperature rise with a frequency equal to 5Hz. Fatigue strength ,fatigue life and fatigue limit of the tested composites from standard curves are calculated. The addition of PS resulted in an enhancement in the fatigue values and cause the surface roughness to decrease at a considerable rate, the blend hardness is reduced considering shore A test.
This research studies the physical and mechanical properties of mortar composed of PVC plastic waste particles used as fine aggregate replacement material. PVC particles in quantities of 5%, 10%, 15%, 20%, 25%, and 30% by volume were used for sand fraction substitution. This quantity of PVC was used to formulate seven mixes with a cement content of 525 kg/m3 and a water-to-cement ratio (w/c) of 0.45. At 7 and 28 days, the compressive and splitting tensile strengths of the mortar's mechanical characteristics were evaluated. Additionally, the physical characteristics of density and absorption were investigated. The findings demonstrated that the mechanical properties and density of mortar containing PVC powder were minimized.
This research is devoted to study the influence of different weight percent concerning to the additions of Ti and Cu on mechanical and tribological properties of AA6061. The composite materials consist of different weight percentage of Ti (0.2, 0.4, and 0.6) wt% and constant weight percentage of Cu (0.2) wt% which were fabricated by liquid metallurgy route technique. Microstructural characterization and phases have been examined by using SEM (scanning electron microscopic).SEM examination showed uniform distribution of nano Ti and Cu in AA6061. The consequences of mechanical tests demonstrated clear enhancement in mechanical properties, such as ultimate tensile strength, yield strength, young modulus, ductility% and hardness at additive percentage of 0.4% Ti+0.2%Cu nano particles incorporated into molten AA6061. Percentage of enhancement ultimate tensile strength is about 73.3%, yield strength about 82.7%, young modulus is about 21.2%, the Vickers hardness about 42.6% and the decreasing in ductility was about 25.2% compared with the metal matrix (AA6061). The wear rate test was performed by using pin on disc rig for both hybrid nano composite and base metal (AA6061) under various loads (10,15and 20) N with sliding speed (1.282) m/sec at a (10) min’s time. The results showed a decrease in wear rate at 0.4%Ti+0.2%Cu compared with the base metal (AA6061). Improvement percentage of wear rate is about 105% at 20 N load.
The research includes studying the mechanical properties of BNTN/PAM nanocomposites under static and dynamic conditions. The BNTN/PAM nanocomposites were prepared with different weight fractions (0, 20%, 40%, 50% and 60%) by utilizing ball milling technique. Tensile strength, Charpy impact and Shore A hardness were performed to verify any improvements in these mechanical properties of nanocomposites. The results showed significant improvements in tensile, Charpy impact, Shore A hardness properties of nanocomposites at 50% weight fraction by approximately 335%, 1422%, 63% respectively. These results started decreasing after addition of 60% of nanoclays content to PAM composites. This mechanism indicates that the percentage of weight content of BNTN could affect the mechanical properties of nanocomposites.
In this work, nine types of laminated composite materials used for experimental study to investigate the tensile and fatigue properties of partial foot prosthetic socket which fabricated by using vacuum pressure system . The composite material matrix were Lamination 80:20and reinforced with nine types of laminations (perlon, n-glass, fiber glass and carbon) by variation of thickness according to lamination. Results show that the mechanical properties were improved by increasing the two layers of carbon fiber, fiber glass and n-glass layers instead of zero layer with six layers of perlon lead to the increased in(yield strength ?y, ultimate tensile strength ?ult and modules of elasticity E with (71% ,76% and 58%) respectively for carbon fiber, (20% , 19% and 40%) for fiber glass and ( 22% , 5.5% and 29% ) for n-glass. Results show that (3perlon+2carbon fiber+3perlon) gives the best value of mechanical properties and has higher Endurance limit stresses (?e) which increase lifetime for the patient . It is recommend to use this type of lamination for the layup partial foot prosthetic socket because it meets the demand lamination layers for acceptable mechanical properties and its minimizing the cost of socket lamination to suitable costing value.
Consider polymers and polymer matrix composite are the basis of the most prevalent material in all industrial and medical fields because of its properties qualify to occupy an advanced position among other engineering materials because of its good properties._x000D_ Therefore, This work focuses on the preparation of base polymer matrix composite materials and study non-saturated polyester as matrix has been strengthened by zeolite particles different grain sizes (25 - 65 - 75) µm and different volume fractions (1,5 - 3 - 4,5 - 6 - 7,5 - 10) % was strengthened by Carbon short fibers and constant volume fraction (8%),the tests tensile and bending according to ASTM specifications, respectively. Through the results it was observed that the maximum tensile strength improved through hybrid reinforcement when reached the maximum value when the grain size (25 µm ) and at volume fraction (7.5%), reaching ( 94 N/mm2 )compared with the rest of sizes and at the same volume fraction reaching (78 N/mm2 for 65 µm , 69 N/mm2 for 75 µm), As for the bending test has been getting maximum Flexural resistance at grain size (25 µm) at volume fraction ( 6%) reached to(111 N/mm2) ,if compared with the rest of sizes at the same volume fraction reaching (100 N/mm2 for 65 µm,79 N/mm2 for 75 µm) while was obtained on the maximum bending modulus at grain size (25 µm) and at volume fraction (10%) reach to (8099 N/mm2) if compared with the rest of sizes at the same volume fraction reaching (7466 N/mm2 for 65 µm, 6666 N/mm2 for 75 µm ). Through the results we note that for the particle size and fiber effect in improving the mechanical behavior of the composite material prepared.
In this research, we successfully obtained Ni/SiC micro-composite coatings with various contents of SiC particles of particle size(10 ?m), by using electrodeposition method from nickel watts bath in which the SiC particles suspend. The effects of the current density, temperature, and particle loading(PL) of SiC particles in the electrolyte on the morphology, texture, and vol% of SiC in deposit were investigated. The morphological and structural analysis show uniform distribution of SiC particles within the composite coatings. It was found that the depositing conditions affect the microstructure of deposited nickel and the SiC vol% in deposit. Furthermore, the vol% of SiC increases in deposit by increasing the particle loading(PL) in the bath, while decreased by increasing the current density. Also the higher values of SiC vol% were obtained at temperature (50°C).
Over the last several years, additive manufacturing (AM), sometimes known as "3D printing", has seen remarkable expansion due to mechatronics and materials science advancements. Fused filament deposition (FDM) production is the predominant technology in additive manufacturing (AM) because of its cost-effectiveness in operational and material expenses. Nevertheless, the materials often used for this technique are pristine thermoplastics. Unsuccessful printing and throwaway prototypes generate a significant quantity of trash. Utilizing green and sustainable products is crucial to minimize the environmental effects. Recycled, bio-based, and mixed recycled materials provide a promising solution for 3D printing. The absence of comprehension about the interlayer adhesion process and material degradation in FDM printing has presented a significant obstacle for these environmentally friendly materials. This study comprehensively examines many materials used for FDM three-dimensional printing filaments, including recycled, bio-based, and mixed materials. The merits and drawbacks of thermoplastics and their composites were deliberated over. This evaluation is a comprehensive guide for engineers and researchers in selecting appropriate materials for three-dimensional printing. Three-dimensional printed objects have worse mechanical characteristics in comparison to injection molded materials.
In this study, an experimental comparison has been made between the traditional plastic materials (Polypropylene and Polyethylene) and selected composite materials (Perlon-Carbon-Perlon and Hybrid Carbon fiber-Glass fiber) to manufacture a long life Partial Foot Prosthesis. To improve the mechanical properties, increase the lifetime of the prosthesis, and reduce the cost to the patient, two types of composite materials were used and compared with plastic materials. Samples were manufactured and tested with different test methods (Tensile, flexural, and fatigue test). All tests were performed at room temperature.The results showed that the composite materials achieve a large increment in mechanical properties such as (?y, ?ult, E, ?b, and Ef) whichwere increased to a percentage of (200% - 261%),(330% - 243%), (295% - 203%), (276% - 270%),and (413% - 301%) in Perlon-Carbon-Perlonlamination as compared with Polypropylene andPolyethylene respectively. However theincreasing percentage in Hybrid Carbon fiber-Glass fiber was (353% - 270%), (470% - 347%),(388% - 267%), (203% - 199%), and (244% -178%) as compared with Polypropylene andPolyethylene. At the same time, the fatigue lifewas sharply increased in both of the Perlon-Carbon-Perlon and Hybrid Carbon fiber-Glassfiber.