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Go to Editorial ManagerThe presence of heavy metal pollutants in refinery effluent significantly impacts the corrosion rate of carbon steel. The focus of this research is to analyze the impact of various inorganic pollutants, including copper, vanadium, nickel, and chromium ions, on the corrosion of carbon steel across different solutions. After conducting a thorough examination of various operating conditions, including pollutant concentration (ranging from 300-3000 ppm), temperature (30-60? C), and flow velocity (0-800 rpm). Our research shows that copper ions have the highest corrosion rate, with vanadium ions being a close second. Conversely, nickel and chromium had the most negligible impact on corrosion rate and, in some instances, even exhibited corrosion inhibition effects. It was also observed that an increase in flow velocity and temperature significantly amplified the corrosion rate of the metal ions investigated.
In the present work the effect of Corrosion & Scale Inhibitor was evaluated by using of the commercial product (Kurita S2050) that mainly containing of (Na2HPO4) sodium phosphate as corrosion inhibitor and (C6H11NaO7) sodium glocunate as scale inhibitor & dispersant. The dosing rate of this chemical was controlled according to the treatment system depend mainly on the monitoring of LI & RI indexes for (30) days treatment in the cooling tower unit of Al-Dora Oil refinery-Baghdad. The corrosion rate and the corrosion inhibitors efficiency were calculated by measurement of weight loss in standard test coupon (AISI 1010). After 30 day of the Field Test, the result show that the treatment program performance was effective in the corrosion & scale inhibition through an acceptable corrosion rate less than 0.018 in gmd. Also the result of corrosion rate was analyzed statistically by using of (ANN) to formulate a prediction equation to corrosion rate identification.
The electrodes material plays an important role in the amount of electricity produced in microbial fuel cells (MFCs). Metal electrodes used in MFCs are subject to biological and concentration cell corrosion which leads to a decrease in the cell efficiency. In the present work, the corrosion behavior of three selected electrode materials, namely, stainless steel, copper, and zinc under different operating conditions was investigated and discussed. In anode chamber, the microorganism (MO) used was Saccharomyces cerevisiae (yeast) with sodium acetate as a substrate forming the microbial corrosive solution. In the cathode chamber, the corrosive solution is aerated water. The effects of different operating parameters on the corrosion rate (CR) of these electrodes were studied such as: microorganism concentration, aeration of cathode chamber, and flow velocity in cathode chamber. The potential of the each electrode was measured to understand the corrosion behavior of electrodes and the produced current was also investigated. It was found that the corrosion rate of the electrodes in both anode and cathode chambers increases with increasing MO concentration in anode chamber and with increasing agitation speed in cathode chamber. The bio-corrosion is an important part of the corrosion occurring in microorganism chamber. The stainless steel exhibited the lowest corrosion rate for the whole investigated range of operating parameters followed by copper. The zinc electrode was found to be poor as an electrode in MFC as its corrosion rate was very high in all conditions investigated. In addition, this study showed that the air pumping in water chamber causes an appreciable increase in the corrosion rate in both chambers and an increase in the produced current.
The impact of flow velocity (0-900 rpm) on the corrosion rate of carbon steel in a wide range of sulfuric acid concentrations (0-90% in H2O) at 30 °C and 1 h was studied and discussed. In addition, the efficiency of corrosion inhibitor (dimethyl disulfide, DMD) was evaluated in hardest corrosion conditions for the range of velocity investigated. The results revealed that increasing the flow velocity of H2SO4 solution, increases the corrosion rate depending on the acid concentration. When the flow velocity is increased of H2SO4 solution, the corrosion potential was shifted to more negative. The DMD inhibitors showed significant inhibition efficiency at high velocities, where the highest percentage of inhibitor efficiency reached 98% at 900 rpm.
In this paper, the efficiency of six different types of corrosion inhibitors used in Basrah drinking water tanks was assessed using a potentiostatic test method. The mechanism of adsorption of silicate and phosphate inhibitors in AISI 316 stainless steel surfaces and the effects of different water components in inhibitors are discussed in detail. The values of corrosion rate obtained from the Potentiostatic test showed that the protection against corrosion in the presence of inhibitors is better compared to the case of absence of inhibitors. The results of the six types of corrosion inhibitors tested showed that the inhibitory efficacy is higher below the temperatures 45oC, but when raise the temperature above 45oC the inhibitory efficiency becomes to decrease. Also, the test results indicated that the corrosion inhibitor involves silicate products provided more inhibited efficiency compared to the phosphate inhibitor alone or used the combined silicate/phosphate corrosion inhibitor. The inspection of the surface of the tested samples using optical methods shows that the pitting corrosion is demonstrated on the specimen surfaces after testing with or without inhibitors.
The toxicity of permanent implants is the main concern. The release of ions from the substrate leads to toxicity. Because of how the human body works biologically, the toxicity of corrosion compounds is a byproduct of wear and fretting debris. aimed to improve the corrosion resistance of a 316L stainless steel substrate. Bio ceramic Nano-hydroxyapatite (HA) was coated using the Electrophoretic Deposition (EPD) technique. Stainless steel has good mechanical properties and high compatibility, but it suffers from body fluid attack due to its chloride content, which can penetrate the passivation layer, resulting in the release of chromium and nickel ions. Tissues and organs are damaged by the ions and debris that are released. To address this problem, it was coated with bioceramic using the EPD method. Suspensions of various powders—hydroxyapatite, magnesium oxide, zinc oxide, and the composite—were prepared and coated by electrophoretic deposition. The coated samples were dried at room temperature to ensure a homogeneous coating structure. The zeta potential test for magnesium oxide and hydroxyapatite suspensions was positive, while zinc oxide and complex suspensions were negative. One of the important parameters for achieving electrolyte and implant balance is the open circuit potential (OCP). A substantial change towards a more noble direction (less negative) was seen in the OCP-coated (316 L) alloy, suggesting excellent thermodynamic stability. Tafel extrapolation analysis was used to obtain the corrosion potential (Ecorr) and corrosion current density (Icorr) values of composite-coated stainless steel 316L, which are generally derived from the polarization curve. The findings that are in line with the MgO, HA, and ZnO coatings show a significant decrease in corrosion current (Icorr), an increase in corrosion potential (Ecorr), and a decrease in corrosion rate from (4.386 × 10-¹ mm/y) Stainless Steel 316 L to (1.417 × 10-² mm/y) MgO Coated and (1.222 × 10-³ mm/y) (65%MgO+25%ZnO+10%HA coated).
Galvanic corrosion of Nickel-Chrome alloy (Ni-Cr alloy) and Copper (Cu) coupled in 5% sulfuric acid solution was investigated. The effects of agitation velocity, temperature, and time on the galvanic corrosion current and the weight loss of both metals in both free corrosion and galvanic corrosion were investigated. The trends of open circuit potential (OCP) of each metal and galvanic potential (Eg) of the couple were also determined. The results showed that Cu was cathodic relative to Ni-Cr alloy in galvanic couple and the corrosion potential of the couple (Ni- Cr alloy /Cu) was between the values of the two single components because the OCP of copper shifted to positive with the increase in velocity. Under stagnant conditions initially the galvanic current was more negative then shifted to the positive with time. The corrosion of Ni-Cr alloy decreased with time because the passivation layer was formed on the surface. Under flow conditions, the galvanic current sharply shifted to the negative direction (increase galvanic current from Ni-Cr alloy (anode) to Cu (cathode) during the first few minutes.
The present work deals with direct diffusion bonding welding without interlayer of austenitic stainless steel type AISI 304L with Oxygen Free High Conductivity pure copper (OFHC) in vacuum atmosphere (1.5 *10-5 mbr.). The optimum bonding conditions are temperature of 650 ?C, duration time of 45 min. and the applied stress of 30 MPa, in order to secure a tight contact between the mating surfaces. The corrosion behavior of diffusion bonding joints in 3.5% Nacl is studied to evaluate the corrosion resistance of welding joints by using Potentiodynamic method. The observed microstructure of corroded specimen of optimum diffusion bonding joint shows that the corrosion current density has low value as compared with base materials used. During polarization, galvanic coupling is observed between two materials used. At passivity region, inverse polarity is occurred at 450mV. Therefore, passive stainless steel 304 L behaves as cathode respective to pure copper, the corrosion behavior of the diffusion bonding joint was mostly by copper side. The corrosion results indicate the presence of galvanic effect. The corrosion current density of copper, stainless steel 304L and bond joints condition were (3.66 µA/cm2, 1.62 µA/cm2 and 1.85µA/cm2) respectively. A SEM examination of corroded diffusion bonding joint indicates that the galvanic corrosion happened on copper side. The corrosion rate of bonding joint conditions was 0.85 mpy, which is less than 1%. This means that corrosion resistance of bond joint is more than excellent.