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Go to Editorial ManagerDue to their very good mechanical properties of composite materials which led to a huge increase in its application in a lot of fields.Epoxy/ PS(polysulfide) composite materials behavior in fatigue was reported. different weight fraction of PS (2%,4% and6%) were studied .Surface roughness properties of the blended composites were found for all weight fraction of PS and their fatigue properties are studied .Fatigue test was carried with rotating bending method. The loading in the test was sinusoidal wave type. The loading wave ratio is R = -1 and the frequency of loading is applied to avoid temperature rise with a frequency equal to 5Hz. Fatigue strength ,fatigue life and fatigue limit of the tested composites from standard curves are calculated. The addition of PS resulted in an enhancement in the fatigue values and cause the surface roughness to decrease at a considerable rate, the blend hardness is reduced considering shore A test.
Improving fatigue life is one of the most important issues in mechanical design; an investigation has been conducted on Al 2017-T4. Group of samples have been machined and prepared, some of specimens have been treated using the ultrasonic impact treatment (UIT) with one line peening. The fatigue tests were carried out under constant and variable amplitude (R=-1) at ambient temperature, in order to find out the fatigue life S-N curve and strength after treatment. It has been found significant increasing in strength after it was treated by (UIT). The fatigue strength is improved after treatment up to 4.16% at 107 cycles, enhancement are present with 24% and 18.78% for the cumulative fatigue lives low-high and high–low respectively. These results also show a strong tendency of increasing of fatigue strength after application of (UIT) with increase in mechanical properties of material used.
Recently, considering polymer composite in manufacturing of mechanical parts can be caused a fatigue failure due to the very long time of exposure to cyclic loading and may at environmental temperatures higher than their glass transition temperature; therefore, in this paper, a comprehensive investigation for bending fatigue behavior at room and elevated temperatures equal to 60 °C, 70°C, and 80 °C will be done. Rotating bending test machine was manufactured for this purpose supplied with a connected furnace to perform fatigue tests at elevated temperatures. The obtained results appeared that the increase in applied stress and temperature caused a clear reduction in fatigue life; also the addition of carbon nanotubes enhanced the fatigue life at different temperatures by 183%, 205%, 218%, and 240%, respectively while the addition of short carbon fibers improved fatigue life by 324%, 351%, 387%, and 415%, respectively. As well as, Polyamide 6,6/carbon fiber composite appeared fatigue limit at temperatures equal to 20°C and 60°C and stresses approximately equal to 55 MPa and 38 MPa respectively.
Hybrid metal composite materials, combining diverse metal components, have emerged as promising alternatives in engineering applications, offering a unique synergy of mechanical properties. This review comprehensively examines the fatigue life of hybrid metal composites, delving into the intricate interplay of materials, manufacturing processes, and environmental factors. Drawing from a rich array of literature, the review explores the evolution of hybridization strategies, emphasizing their impact on fatigue resistance. Key factors influencing fatigue behavior, including material selection, manufacturing techniques, and environmental conditions, are systematically analyzed. The article highlights the significance of strategic hybridization in enhancing fatigue characteristics, reducing costs, and optimizing the overall performance of metal composites. The insights presented contribute to advancing the understanding of fatigue mechanisms in hybrid metal composite materials, offering valuable guidance for future research and engineering applications. Hybrid metal composite materials, characterized by the combination of diverse metal components, have garnered significant attention in engineering applications due to their potential to provide a unique synergy of mechanical properties. This comprehensive review delves into the intricate aspects of the fatigue life of hybrid metal composites, offering a thorough analysis of the interplay between materials, manufacturing processes, and environmental factors.
This article provides a general up to date review of the investigation on performances and resistances of plain and fiber containing concrete structures under periodical loadings of long endurance up to fatigue failure. Structures are almost, under the frequent influences of repeated loadings such as vibrations of rotary machines, sea /river waves, wind, earthquakes and moving vehicles. Long term application of cyclic loading leads to continually slow rate degradation of the structure rigidity leading to fatigue damage. In spite of the dominant usage of concrete, worldwide, as a building material, its fatigue behavior is not straight forward. In addition, this lack of comparison is confronted for fiber fortified concrete. The article also presently a survey of the available techniques for monitoring and measurement of fatigue impressions in concrete structures founded both their impact within the treatise domain and the non-destructive inspection. Those technical means are classified into, at least, two designations, specifically, the monitoring of fatigue induced cracking and the detection of fatigue charged damage. Those techniques parameters, evaluate the changes in the mechanical and physical materials properties during the fatigue endurance, are distantly reviewed in concern of the mechanism creating the change, shortcomings, constraints, etc. The merits, dependency, feasibility, disadvantages and limitations of each technique are assessed and compared to make an index to select the appropriated e technique for fatigues fracture or failure inspection of the type fibered or not of structural concrete
In this work, constant and increasing temperature fatigue interaction effect on fatigue behavior of 2017-T4 aluminum alloy was investigated. Fatigue tests at constant load constant temperature and constant load increasing temperature were performed for five applied stresses which are (350,275,200,175 and 150 MPa) that based on the tensile test behavior .The constant temperatures were room temperature (RT) (25 ?C) and 100 ?C. While the increasing temperatures were RT, 50 ?C, 100 ?C and 150 ?C for one test program. The constant fatigue property of the increasing temperatures was observed the worst case compared to the others constant fatigue properties. A new variable temperature fatigue damage model was proposed. It is based on the S-N curve and taking into account the effects of constant loads and variable temperature. A comparison between prediction of the proposed model and crack growth rate due to Miner rule was made. The results proved that this model is satisfactory and gave safe results than Miner rule compared to experimental data.
The effects of the ultrasonic peening treatment (UPT) on the rotating bending fatigue behavior and the behavior of the vibrations of alloy steel DIN 41Cr4 were studied. Hardness test, Tensile test, Constant amplitude fatigue tests, and the vibrations measurements have been carried out on the specimens. Also, the fracture surface was examined and analyzed by a Scanning Electron Microscope (SEM). The results of the investigations, e.g. stress to number of cycles to failure (S-N) curves, fatigue strength improvement factor was 7%. The decreasing percentage of maximum Fast Fourier Transform (FFT) acceleration of the ultrasonic peened condition compared to the untreated conditions was 45%.
The research aims to make a comparison between two highly used aluminum alloy though studding the effects left by the microwave furnace wavelengths by (middle dry and amid aqueous solutions) on the mechanical properties and estimated fatigue life of highly resistant widely use aluminum alloy AA 7075-T6 and AA 2024-T3. Since the microwave effect differ from other heating methods through its effects (Heat Transfer) r heating methods effects on the surface of the alloy, which might change some of its properties as well as resistance to fatigue, also to see how this effect changes from alloy to another through this study. The results show some great effects on both mechanical properties and estimated fatigue life for both alloys but with different levels. This new technique is differing from other traditional heat treating ones that is simple, cheap and fast accurate method than the other techniques.There is a common misconception about the use of minerals in microwave ovens and the concept is unscientific and based on false grounds and simplest proof of that is that most of these ovens are built from the inside metal fully, how dangerous this is consistent? This research aims to focus on and remove those problematic and misconceptions.
Liquid nitrate is an important method used to improve mechanical properties. One of these properties is resistance to fatigue. The aim of this study was to improve the fatigue resistance of the stainless steel 316L. The rotational bending method was used with constant and variable stresses at different times of (1, 3, 5) hours and at (530, 630) C0. These tests were performed before and after nitration._x000D_ The results showed that the depth of the nitride layer was (0.21, 0.33, 0.45) mm, increasing with time nitriding when the temperature was 530 C0. While the depth of this layer at a temperature of 630 C0 (0.26, 0.39,0.5) mm with increasing time. As a result of these processes, a layer of solid chromium nitrides and other phases of iron nitride were formed on the outer surface. These layers helped to inhibit the growth of the cracks and their progress in addition to the generation of pressure stresses on the surface leading to obstructing the progress of the cracks._x000D_ This study showed that the fatigue resistance was directly proportional to the increase in nitrate time due to the increased depth of the hardened layer, but this resistance decreased when the temperature was 630 C0 due to the formation of brittle phase with low resistance.
Improving the ability of asphalt pavement to survive the heavily repeated axle loads and weathering challenges in Iraq has been the subject of research for many years. The critical need for such data in the design and construction of more durable flexible pavement in bridge deck material is paramount. One of new possible steps is the epoxy asphalt concrete, which is classified as a superior asphalt concrete in roads and greatly imparts the level of design and construction. This paper describes a study on 40-50 penetration graded asphalt cement mixed with epoxy to produce asphalt concrete mixtures. The tests carried out are the Marshall properties, permanent deformation, flexural fatigue cracking and moisture damage. Epoxy asphalt mixes performed better on resistance to fatigue and permanent deformation. They also performed significantly better on low-temperature properties and resistance to moisture damage. The addition of 30 percent of epoxy (by weight of asphalt cement) resulted in increase of Marshall stability by 39.8 percent, improve the tensile strength ratio by 22.9 percent, lowering both the rate of permanent deformation by 26.8 percent and the fatigue accumulation coefficient by 53.5 percent, in comparison with control HMA. Based on the above findings, it is recommended to use epoxy asphalt mixes as an optimal material for paving bridges deck in Iraq since it showed good prospects for this application due to the valuable performance and durability improvement.
The study here under describes the impact of adding a nano-scaled ceramic particles on the mechanical and fatigue behaviors of aluminum matrix composites AMCs containing 0.5 ,1.0 ,1.5, and 2 % wt. of nano-scaled B4C and Al2O3 particles were dispersed in molten aluminum by the stir-casting process. Vickers, tensile, and fatigue devices were utilized to evaluate the mechanical behavior of composites in the fabrication process. The results show that increasing the weight percentage of nano-ceramic particles increased the hardness, maximum tensile stress, and fatigue strengths of the base alloy. Furthermore, all of the above behaviors of AMCs reinforced with B4C particles are better than those of AMCs reinforced with Al2O3 particles.
Pressure vessels are the heart of plants and oil refineries stations. In many engineering applications such vessels can be subjected to periodic loading either internally due to the charging and discharging process or externally due to the excitation from other nearby components such as pumps, compressors or from seismic. So that in spite of a good design according static assumption it may be critical in dynamics. In this work a horizontal pressure vessel with accessories subjected to liquefied petroleum gas pressure LPG is considered. Three models of different head types are investigated herein namely; Deep torispherical, Elliptical 2:1 and Hemispherical. The design and material selections are chosen as per ASME. For practical service many accessories are attached to the vessel such as manhole, supports, inlet and outlet opining. Finite Element method via ANSYS R18.2 is introduced for the numerical analysis. The fatigue life in case of fully reversed cyclic loading are estimated and located. Vibration characteristics such as mode shapes and natural frequencies for the lowest five modes are evaluated and compared. It is found that the fatigue life can be increased as higher as 180% for hemi- spherical head as compared with deep torispherical head pressure vessel and the lowest four natural frequencies are nearly identical for all models, however significant change observed in the fifth natural frequency.
Orthoses and prostheses were Chosen and laminated based on their high Yield, ultimate stresses, bending stresses, and fatigue limit. Response Surface Methodology (RSM) was utilized to find the best values for two parameters reinforcement perlon fiber and percent of Titanium Nanoparticle coupled with the matrix resin during optimization. The response surface methodology combined the expertise of mathematicians and statisticians to construct and analyze experimental models. Using this method, we identified 13 different lamination samples comprising a wide range of perlon number and Ti nano Wt% in their Perlon layer composition. All lamination materials defined by RSM methods and produced by a vacuum system were subjected to a battery of tests, with fatigue tests performed on the ideal laminating material in contrast to laminations created in the first study (Tensile test, Bending test, and Fatigue tests according to the ASTM D638 and D790 respectively). In comparison to the other 12 laminations tested using Design Expert version 10.0.2, the lamination with ten perlon layers and 0.75 percent Ti nano proved to be the strongest overall in terms of Yield, ultimate, and bending loads. This study used composite materials and titanium nanoparticles to characterize and fabricate ankle foot orthoses. Strength in bending should amount to about 70 MPa, around 85 MPa in tensile tension. Two empirical quadratic equations for the models of peak bending strength and maximum tensile stress with 95% confidence were created using the response surface approach and analysis of variance within the design of experiments software.
In this study, an experimental comparison has been made between the traditional plastic materials (Polypropylene and Polyethylene) and selected composite materials (Perlon-Carbon-Perlon and Hybrid Carbon fiber-Glass fiber) to manufacture a long life Partial Foot Prosthesis. To improve the mechanical properties, increase the lifetime of the prosthesis, and reduce the cost to the patient, two types of composite materials were used and compared with plastic materials. Samples were manufactured and tested with different test methods (Tensile, flexural, and fatigue test). All tests were performed at room temperature.The results showed that the composite materials achieve a large increment in mechanical properties such as (?y, ?ult, E, ?b, and Ef) whichwere increased to a percentage of (200% - 261%),(330% - 243%), (295% - 203%), (276% - 270%),and (413% - 301%) in Perlon-Carbon-Perlonlamination as compared with Polypropylene andPolyethylene respectively. However theincreasing percentage in Hybrid Carbon fiber-Glass fiber was (353% - 270%), (470% - 347%),(388% - 267%), (203% - 199%), and (244% -178%) as compared with Polypropylene andPolyethylene. At the same time, the fatigue lifewas sharply increased in both of the Perlon-Carbon-Perlon and Hybrid Carbon fiber-Glassfiber.
thetic socket, is due to its fiber strength and hardness, and low cost, but there are other more important things which must be considered than these specifications which are1the health1and safety. In this research fiberglass is replaced with monofilament fiber in order to be safe to on makers and users of this socket. In this paper two models of lamination manufacturing have been made and compared in terms of mechanical properties and fatigue life. The first is available and consists of: (4 perlon, 2 fiberglass and 4 perlon), The second is proposed lamination which consists of: (4 perlon, 1 cotton, 1 monofilament and 4 perlon). Simulations were conducted on the made socket made of two types of lamination by using ANSYS 14.5 to show the distribution of stresses, the amount of deformation and less safety factor for both cases. The results show an increase of 42% in the Young's modulus and a decrease in tensile stress and yield stress by 10.8% and 46% respectivel, As for the stress endurance it witnessed an increase of 140%.The simulation results show a decrease in the deformation by 40.7% and an increase in the minimum value of the safety factor of 0.323 to 1.05.
In this work, nine types of laminated composite materials used for experimental study to investigate the tensile and fatigue properties of partial foot prosthetic socket which fabricated by using vacuum pressure system . The composite material matrix were Lamination 80:20and reinforced with nine types of laminations (perlon, n-glass, fiber glass and carbon) by variation of thickness according to lamination. Results show that the mechanical properties were improved by increasing the two layers of carbon fiber, fiber glass and n-glass layers instead of zero layer with six layers of perlon lead to the increased in(yield strength ?y, ultimate tensile strength ?ult and modules of elasticity E with (71% ,76% and 58%) respectively for carbon fiber, (20% , 19% and 40%) for fiber glass and ( 22% , 5.5% and 29% ) for n-glass. Results show that (3perlon+2carbon fiber+3perlon) gives the best value of mechanical properties and has higher Endurance limit stresses (?e) which increase lifetime for the patient . It is recommend to use this type of lamination for the layup partial foot prosthetic socket because it meets the demand lamination layers for acceptable mechanical properties and its minimizing the cost of socket lamination to suitable costing value.
Reclaimed (recycled) asphalt pavement (RAP), the most recycled material worldwide, is the mostly reclaimed material utilized in hot mix asphalt. Polymer (Crumb rubber) incorporation frequently leads to enhanced durability and resistance to heat cracking and rutting, two forms of permanent deformation. It also relieves stiffness and minimizes fatigue damage. This study aims to gather all previous RAP-related research and crumb rubber CR, so that the impact of using these materials on mechanical, physical properties of asphalt pavement, environmental effect and cost effective are clarify and explained. The finding of this research proved that the use of RAP and CR provide considerable structural and financial enhancements to the construction.
The purpose of this research is to investigate how the fiber orientation and loading axis of a composite material affect its behavior. Consideration was given to two different fiber-to-matrix ratios in order to improve the mechanical properties. Hand lay-up samples were produced in accordance with ASTM D790 for flexural testing. On UTM, tensile and flexural tests were performed on the sample. The effect of fiber orientation modifies the composites' mechanical properties. As the fiber orientation increased, the tensile strength of the composite would reduce. This carbon/epoxy composite test demonstrates better strength than those conducted at (30, 5, 60, and 90 degrees). For flexural tests, a three-point bend at 30 degrees demonstrates excellent strength. Utilizing the three-point bend method, the flexural strength and flexural modulus have been determined. The tensile strength, young's modulus, elongation percentage, maximum load to break the composite, peak load, and flexural strength of single- and double-layered carbon fibers were compared and examined. As the number of layers increased, the adhesion between layers of epoxy and fiber carbon, and glass fiber weakened, causing a decrease in almost all mechanical properties. The fabricated 2024-T3 and epoxy glass fiber had higher fatigue strength than aramid reinforced and lower density than steel alloy utilized in aircraft manufacture.
Double skin composite (DSC) construction or Steel/concrete/steel sandwich construction (SCSS) is an innovative and relatively new form of composite construction that can be used in submerged tube tunnels, bridges deck, nuclear structures, liquid and gas containment structures, offshore and onshore structures, military shelters, and shear walls in buildings. The system consists of a plain concrete core sandwiched between two steel plates interconnected together by various types of mechanical shear connectors. The DSC construction perceives advantages that the external steel plates act as both formwork and primary reinforcement, and also as impermeable, blast and impact resistant membranes. The major duty of the shear connectors is to withstand longitudinal shear force and beam/slab separation, while in the bi-steel type where shear connectors are friction welded at both their two ends to two parallel steel plates, the longitudinal and transverse shear force, as well as plate buckling are resisted. The present paper highlights the previous prime researches concerning the subjects of SCSS composite construction, specifically on the conducted tests (push-out tests, tensile, direct shear tests, and bending tests) in which the components of partial interaction (uplift and slip forces) are resisted by various types of shear connectors.
Welding residual stress has influences on fatigue, fracture, and corrosion. It is therefore important to explore the welding factors effect on the residual stresses. In this work, four welding factors (current, arc voltage, welding travel speed and included angle) were used to weld low carbon steel (ASTM A516 Grade 60).The experiments included welding of (60) pieces with dimensions of (300 x 150) mm and 10 mm thickness that were conducted based on the design matrix founded by using design of experiment (DOE) software (DESIGN EXPERT 10) with response surface methodology (RSM) technique. The X-Ray diffraction (XRD) method was used to measure the residual stress, which was then modeled and optimized in terms of the welding factors using (RSM) technique. The data showed that the welding travel speed and arc voltage have a significant influence on the residual stress. It was found that the optimum solution for minimum residual stress was at 450 Amp welding current, 34 volt arc voltage, 38 cpm welding speed, and 60? included angle. Where, the optimum value of residual stress was (-88.4 MPa). Finally, the predicted and experimental results of residual stress were in agreement with a maximum error of 1.8%.