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Go to Editorial ManagerMagnetic Abrasive Finishing (MAF) process which is a non-traditional polishing technique, is suitable for variety of engineering materials, producing high quality surfaces of parts. An experimental setup study is made to carry out MAF process to improve surface layer quality and hardness of stainless steel grade 321 plate. This study uses two different magnetic pole shapes such as conical magnetic pole without grooves and conical magnetic pole with six grooves. The finally results show that the conical magnetic pole with six grooves can create best surface layer quality and improve hardness in (MAF) process. The process parameters are the applied number of pitches between grooves, finishing time, cutting speed of magnetic pole, voltage, and volume of powder (dose). The magnetic abrasive powder consisted of silicon carbide SiC, particle size 300?m, SiC (65%), it is mixed with the ferromagnetic iron particles (iron powders), particle size 300?m, Fe (35%). Taguchi matrix L18 for five input parameters with mixed level design (2-3) levels was used for designing the experiments and optimal values evaluation for all parameters to improve the hardness. By using MINITAB software data was analyzed, the results indicate that empirical equation (mathematical predicted models) represents the relation of the input parameters with the change in micro Vickers Hardness. The most significant parameters on change in hardness are volume of powder (42.34%) and number of pitches between grooves (25.30%).
The effects of the repeated solution heat treatment on hardness, tensile strength and microstructure of aluminum were investigated. For this purpose, an alloy of AA6061-T6 was undergo to cyclic solution heat treatment process which is composed of repeated period (10 min) held at 520 °C for 1, 4, 8 and 12 cycles. The hardness was tested for five aging times (as quenching, one week, three weeks, one month and five months) to all cycles (1, 4, 8 and 12) firstly and it is found that the hardness of five months as aging time for all cycles has the best results (90Hv) as compared with others (as quenching, one week, three weeks, and one month), so it was adopted for all cycles to implement the tensile test and the microstructure. Hardness results were improved to Vickers hardness of (90Hv) with increasing of cycles up to 8 cycles then decreasing after that to (45Hv). Tensile results were showed an increment (34%) also for the same group of 8 cycles compared with (17%) and (9%) for 4 and 12 cycles, respectively. Microstructure is revealed that whenever cycles are increased, the precipitate phase in alloy is increased also, thus, it is improved the hardness and tensile strength.
In the present work the effect of heat treatment processes at different temperatures and in different quenching media on mechanical properties in addition to corrosion behavior in different pH solutions of aluminum alloy 6061 was achieved.The alloy was received as fabricated and the solution heat treatment processes was achieved at temperatures (490,530,570 °C), then quenching for every degree was done in two media (water, oil) to obtain on six samples. The artificial aging was done on every sample at temperature (160°C) for one hour.The microstructure was examined to show Mg2Si in every sample.The results of hardness test showed that the hardness of alloy increased with increasing heat treatment temperatures, and at the same temperature the quenched specimens in oil had higher hardness.On the other hand, the tension tests showed that the strength of alloy increased with increasing of heat treatment temperature, and at the same temperature the quenched specimens in water had higher hardness.The results of corrosions test showed that the heat treatment operations improved corrosion resistance, and the lower value was get upon treating at 530°C.
With the development of manufacturing techniques, the demands have increased on tools with flexible components that can produce parts with different shapes and sizes only by replacing the rigid part of these tools, since the flexible part can match the required geometry. This study is focused on effects of rubber hardness and sheet thickness on the springback developed on the produced parts. Silicone rubber with three hardness (40,60 ,80) Shore A hardness scale was used. The material of workpiece was Aluminum (3003) with three different thicknesses of (0.8,1,1.2) mm and three holding time of (0,10,20) seconds. The results demonstrate that, the springback decreases with any increase in the rubber hardness or sheet thickness. In addition, the holding time showed a significant effect only with a harder rubber.
Experiments were conducted to study the effect of quenching medium carbon steel in water-based MWCNTs nanofluids at 0.05 % wt. concentration quenchant, a large cylindrical sample with 46 mm diameter and 40 mm length made from medium carbon steel used with three K-type thermocouples with a diameter of 1.5 mm inserted in three locations for sample (center of the sample, mid-point between center and surface and 1 mm from the surface). A time-temperature reading data system was used to read temperature history during cooling stage.The same experiments were simulated using ANSYS Workbench with Thermal Transient Version 19, the cooling curves at three locations for the cylindrical steel sample calculated during quenching in MWCNTs nanofluids. Quench factor analysis was used to predict the hardness results from the calculated and measured cooling curves, and these results compared with the hardness test results conducted in the significant sample from the center to the surface. The results show excellent compatibility when compared between the hardness results from cooling curves, and it also shows a good agreement with the results of the hardness test, especially at the sample surface.
In this work, Aluminum alloy (AA2024-T3) was welded by friction stir (FSW) method using different pin profile design types; straight cylinder, threaded cylinder, tapered cylinder hexagonal, square, and threaded taper. For each type, a flat and concave shoulder was used, as well as, the welding process was single and double. The results of mechanical tests are analyzed using design of experiments method (DOE). The best and weaken mechanical properties (tensile strength, bending force and hardness) are observed when the welding is achieved by hexagonal and straight cylinder pin profile respectively. A concave shoulder gave higher mechanical properties as compared with flat shoulder. The change in welding process type presented a sensible effect. Nugget zone hardness is higher than that of base metal for all specimens. The optimum hardness result is recorded by hexagonal pin with concave shoulder profile.
In this research, polymer polymethyl methacrylate PMMA composite with nano ceramic Zr and HAp material were used to manufacture one part of the implant system (femoral ball head of hip implant). Three set of hybrid materials were fabricated and tested for this study; the first mixtures which contains 100% (PMMA), the second mixtures which contains (90% (PMMA) + 8% (Zr) + 2% (HAp)), and the third mixtures which contains (80% (PMMA) + 18% (Zr) + 2% (HAp)) were investigated. The mechanical properties for these mixtures increased with the increasing of nano ceramic concentration (Zr and HAp) composite material in the polymer compared to pure polymer PMMA sample. However, an increase in the concentration of Zr from 8% to 18% content cause a considerable decrease of the hardness where a drop of homogeneity in Zr- matrix PMMA contact occurred, V Hardness value are (68 ,80 and 70) Kg.mm for three mixture respectively. The wear test was in agreement with results of the hardness test. The weight loss of the above samples of the wear test were (0.041, 0.035 and 0.037) respectively. According to mechanical properties, the best sample contains (90% (PMMA) + 8% (Zr) + 2% (HAp)). The Scanning electron microscopy resolute showed the particles forming semi-continuous network along grain boundaries polymer for second sample mixtures containing (90% (PMMA) + 8% (Zr) + 2% (HAp)), provides a low atomic packing and high energy. This will make the grain boundaries more reactive and strengthen mechanical performance. The Optical microscopy, Scanning electron microscopy and Xray spectroscopy analysis for In vitro test using SBF shows the growth of HAp layer with an increase in concentration of Ca and P elements formed on the surface of the second sample. This display of good results is a proof of the biocompatibility of the polymer sample.
This work covers mixing of unsaturated polyester (un- polyester) with starch powders as polymer blends and study the effects of irradiation by UV-acceleration on mechanical properties of its. The unsaturated polyester was mixing by starch powders at particle size less than (45 µm) at selected weight fraction of (0, 0.5, 1, 1.5, 2, 2.5 and 3%). These properties involve ultimate tensile strength, modulus of elasticity, elongation percentage, flexural modulus, flexural strength, fracture toughness, impact strength and hardness. The results illustrate decrease in the ultimate tensile strength at and elongation percentage, while increasing modulus of elasticity, with increasing the weight ratio of starch powder to 3 % weight fraction, whereas the maximum value of hardness and flexural, impact properties happened at 1 % weight fraction for types of polymer blends.
Aluminum metal matrix composites are widely employed for improving the mechanical properties. Various fabrication routes like liquid state, solid state and liquid-solid state are currently available for producing these materials. The objective of the present work is the fabrication of nano particulate composites AA7075-Al2O3 with different amount of nano particles (20-30 nm) reinforced material Al2O3 (2, 4 and 6 wt%) using stir casting technique at three stirring speeds (300, 850 and 1500 rpm). Tensile tests of these composites were carried-out to obtain the mechanical properties (ultimate strength and ductility). Vickers hardness tests were also performed to obtain the hardness number (VHN) of these materials. All tests were performed at room temperature. The microstructures of the best mechanical properties’ composites were examined for the three stirring speeds. It was revealed that the ultimate strength (?u) and Vickers hardness (VHN) for the composite containing 6 wt% Al2O3 fabricated at 850 rpm show the best properties compared to the other composites fabricated at 300 and 1500 rpm and the matrix. The ?u and VHN were increased by about (36.6 %) and (24.5 %) respectively. Ductility of the strongest composite (6 wt% Al2O3 at 850 rpm speed), however, was the least when compared to other composites and the matrix. With increasing the amount of Al2O3, ?u and VHN, an increasing trend was noticed while the ductility shows a reduction trend. The maximum reduction in ductility occurred for the composite containing 6 wt% Al2O3 obtained at 850 rpm. The ductility of the developed composite was reduced by (23 %). The optical microstructures of unreinforced, as-cast Aluminum alloy AA7075 and 6 wt% Al2O3 composites for all stirring speeds show dendrite microstructure resulting from the casting process, but the composite at the stirring speed of 850 rpm shows a more refined microstructure.
In this research, binary blends have been prepared from epoxy resin (EP) and different weight percentages of polysulfide rubber (PSR) (0%, 2.5%, 5%, 7.5 and 10%), and then compression, impact, and hardness tests were evaluated. The experimental results showed that the addition of polysulfide rubber in the epoxy resin decreased the compressive strength, Young's modulus, and hardness, while increased the impact resistance. It was found that the weight percentage 5% of polysulfide was the best percentage, which gives the best mechanical properties for the blend matrix. The advantage of this blend matrix is that, it mediates between the brittle properties of epoxy and the flexible properties of a blend matrix with the highest percentage of PSR. Short fibers (Carbon & Glass) with different volume percentage (2.5%, 5%, 7.5%, and 10%), were used to reinforce the best blend matrix obtained separately and randomly, and then the same mechanical tests conducted on these composites. The experimental results showed that the addition of fibers increased the compressive strength, Young's modulus, impact resistance and hardness. It was also observed that the composites materials reinforced with carbon fibers have significantly higher mechanical properties values than the composites materials reinforced with glass fibers.
The study here under describes the impact of adding a nano-scaled ceramic particles on the mechanical and fatigue behaviors of aluminum matrix composites AMCs containing 0.5 ,1.0 ,1.5, and 2 % wt. of nano-scaled B4C and Al2O3 particles were dispersed in molten aluminum by the stir-casting process. Vickers, tensile, and fatigue devices were utilized to evaluate the mechanical behavior of composites in the fabrication process. The results show that increasing the weight percentage of nano-ceramic particles increased the hardness, maximum tensile stress, and fatigue strengths of the base alloy. Furthermore, all of the above behaviors of AMCs reinforced with B4C particles are better than those of AMCs reinforced with Al2O3 particles.
Desired mechanical properties like microstructure, micro hardness and wear resistance are the key parameters for which low carbon steel (AISI 1006) are widely selected. Surface heat treatment applied to improve these properties; traditionally surface heat treatments like induction hardening, in recent time’s laser surface hardening. In this work, thermochemical treatment (liquid nitriding) by using mixture from 61% NaCN, 15% K2CO3 and 24% KCL and followed by Nd:YAG laser surface treatment was done . The laser parameter were energy (0.89, 2, 4 and 9) J, spot diameter (0.790 ,0.33, 0.283 and 0.224) mm, pulses duration (1, 2.33, 4.47 and 9.87) ms with fix wavelength 1604nm. Laser surface treatment cycle was melting the layer surface, holding and rapid cooling in air medium. Optical microscopy (OM) and scanning electron microscope (SEM) has been used to study the microstructures and cross-sectional of molted and heat affected zones respectively. The wear test was done to measure the wear rate by using pin -on-disk principles were satisfied. The result shown that increasing in laser energy effects to increase in the area of melted and heat affected zones of nitriding steel. Also increasing in laser energy led to increase micro hardness about 61%, while wear rate decrease about 40 % and increased depth of molted zone.
This research is devoted to study the influence of different weight percent concerning to the additions of Ti and Cu on mechanical and tribological properties of AA6061. The composite materials consist of different weight percentage of Ti (0.2, 0.4, and 0.6) wt% and constant weight percentage of Cu (0.2) wt% which were fabricated by liquid metallurgy route technique. Microstructural characterization and phases have been examined by using SEM (scanning electron microscopic).SEM examination showed uniform distribution of nano Ti and Cu in AA6061. The consequences of mechanical tests demonstrated clear enhancement in mechanical properties, such as ultimate tensile strength, yield strength, young modulus, ductility% and hardness at additive percentage of 0.4% Ti+0.2%Cu nano particles incorporated into molten AA6061. Percentage of enhancement ultimate tensile strength is about 73.3%, yield strength about 82.7%, young modulus is about 21.2%, the Vickers hardness about 42.6% and the decreasing in ductility was about 25.2% compared with the metal matrix (AA6061). The wear rate test was performed by using pin on disc rig for both hybrid nano composite and base metal (AA6061) under various loads (10,15and 20) N with sliding speed (1.282) m/sec at a (10) min’s time. The results showed a decrease in wear rate at 0.4%Ti+0.2%Cu compared with the base metal (AA6061). Improvement percentage of wear rate is about 105% at 20 N load.
The research includes studying the mechanical properties of BNTN/PAM nanocomposites under static and dynamic conditions. The BNTN/PAM nanocomposites were prepared with different weight fractions (0, 20%, 40%, 50% and 60%) by utilizing ball milling technique. Tensile strength, Charpy impact and Shore A hardness were performed to verify any improvements in these mechanical properties of nanocomposites. The results showed significant improvements in tensile, Charpy impact, Shore A hardness properties of nanocomposites at 50% weight fraction by approximately 335%, 1422%, 63% respectively. These results started decreasing after addition of 60% of nanoclays content to PAM composites. This mechanism indicates that the percentage of weight content of BNTN could affect the mechanical properties of nanocomposites.
Reinforcement process of epoxy has been widely used to improvement of mechanical properties. Therefore, this work is concerned with the reinforcement of epoxy by adding natural materials (Pomegranate peel and Licorice particles) at epoxy. Different percentages of particles (5, 10, 15 and 20%) were used. The mechanical testing were included tensile, bending, hardness and impact tests. Hardness of epoxy was increased at increasing of Pomegranate peel (PP) and Licorice (L) percentages. Impact resistance of epoxy with Pomegranate peel (PP) has reached the highest at (10%), while with Licorice (L) has reached the highest at (5%). The results of tensile strength represent that increases of tensile strength at all percentages of (L), while (PP) showed that decreases at (5%) and increases at others percentage. Bending strength of epoxy has increased as increasing of (PP) at all percentage that used, but it has increased at (5, 10 and 20%) of (L), while it has dropped at (15%).
Liquid nitrate is an important method used to improve mechanical properties. One of these properties is resistance to fatigue. The aim of this study was to improve the fatigue resistance of the stainless steel 316L. The rotational bending method was used with constant and variable stresses at different times of (1, 3, 5) hours and at (530, 630) C0. These tests were performed before and after nitration._x000D_ The results showed that the depth of the nitride layer was (0.21, 0.33, 0.45) mm, increasing with time nitriding when the temperature was 530 C0. While the depth of this layer at a temperature of 630 C0 (0.26, 0.39,0.5) mm with increasing time. As a result of these processes, a layer of solid chromium nitrides and other phases of iron nitride were formed on the outer surface. These layers helped to inhibit the growth of the cracks and their progress in addition to the generation of pressure stresses on the surface leading to obstructing the progress of the cracks._x000D_ This study showed that the fatigue resistance was directly proportional to the increase in nitrate time due to the increased depth of the hardened layer, but this resistance decreased when the temperature was 630 C0 due to the formation of brittle phase with low resistance.
Platinum, copper, and nickel were founded the best metals used in resistance temperature detectors RTDs. They commonly used in laboratory and industrial applications because they provide accurate and reliable measurements in a wide temperature range from (- 200 to 850 °C). They have high conductivity, sensitivity, and hardness to resist strain shock, pressure, and vibration. The accuracy level of them depends on reliability, stability, repeatability, linearity, and response to time. This study aims to determine and compare the accuracy of these three metals in regarding to their features which include stability, repeatability, and response time. The study has gathered and analyzed the data of these suitable and precise metals and compared with each other. The results showed that platinum is widely needed for RTDs due to its precision, stability, higher accuracy, and linearity output, while copper and nickel are not stable or repeatable as platinum. It was indicated that temperature coefficient of resistance TCR for nickel is bigger and for copper is medium, but for platinum is lower.
In this study the friction stir lap welding was carried out by a new technique (diffusion bonding phenomenon) between (AA1100 and low carbon steel C10 sheets of 3mm and 1mm thickness respectively. These alloys have difference ranges in melting temperature and other physical properties. Different parameters were used: tool rotation speeds (630, 1250) rpm, travel speeds (80, 32) mm/min. and pin length (2.8,3) mm using cylindrical threaded pin. Many tests and inspections were performed such as tensile shear test and X-Ray diffraction tests. Microhardness and microstructure observations were conducted by using optical and SEM. The above tests were used to evaluate the weld quality and joint efficiency under different welding parameters. Best result for FSLW by diffusion phenomenon appear in (low carbon steelC10 / AA1100-H112) joint at 1250rpm in 32 mm/min. with 2.8mm pin length and the maximum tensile shear strength was (3.9)KN.It was found that the highest micro hardness was (138HV) at the interface between the low carbon steel and AA1100.
thetic socket, is due to its fiber strength and hardness, and low cost, but there are other more important things which must be considered than these specifications which are1the health1and safety. In this research fiberglass is replaced with monofilament fiber in order to be safe to on makers and users of this socket. In this paper two models of lamination manufacturing have been made and compared in terms of mechanical properties and fatigue life. The first is available and consists of: (4 perlon, 2 fiberglass and 4 perlon), The second is proposed lamination which consists of: (4 perlon, 1 cotton, 1 monofilament and 4 perlon). Simulations were conducted on the made socket made of two types of lamination by using ANSYS 14.5 to show the distribution of stresses, the amount of deformation and less safety factor for both cases. The results show an increase of 42% in the Young's modulus and a decrease in tensile stress and yield stress by 10.8% and 46% respectivel, As for the stress endurance it witnessed an increase of 140%.The simulation results show a decrease in the deformation by 40.7% and an increase in the minimum value of the safety factor of 0.323 to 1.05.
Utilization of additives can be an effective way to improve the durability and performance of HMA, making them more resistant to Moisture and deformation. Plus, they can reduce the need for maintenance and repairs, saving you time and money in the long run. In this study, CKD was used in place of limestone as a filler in the asphalt mixture in proportions of 0%, 25%, 50%, 75%, and 100%, and polymer SBS 4%by weight of asphalt. According to the findings, replacement-content CKD had the highest asphalt content. When the CKD is between 25% and 50%, Stability, Flow, and Indirect Tensile Strength are improved, while the density of the asphalt mixture decreases and the amount of air voids increases at higher ratios. While SBS leads to an increase in the hardness of the adhesives. As a consequence, the stability of the SBS-containing mixes resulted in higher values than the control and additive-containing mixtures (CKD), as well as a decrease in the number of air voids. According to the results, CKD should not constitute more than half of the filler weight in the asphalt mixture.
Hydraulic structures can be accepted as the key components in improving aeration efficiency because of the strong turbulent mixing associated with substantial air bubble entrainment at these structures. Different hydraulic structures have been designed to enhance aeration such as stepped cascades. A laboratory model of stepped cascade weir with five different shapes of end sill (normal, triangle, rectangle1, rectangle2 and rectangle3) have been installed at Al- Mustansiriya University, College of Engineering to evaluate treatment system and reduced pollutants in marginal water for different flow rates (35,60 and 80 L/min). Results indicate that high removal efficiency of all pollutants parameter (Cu, Cr, Mo, Br, Fe, Mn, Zn, PO4, Cl-, ClO2, Hardness as CaCO3, NH3, NO2, Toxic matter) is for rectangle1 shape at Q=60L/min. High aeration efficiency is 45.7% for rectangle1 shape at Q=80L/min. High removal efficiency for BOD5 and COD are 48% and 47% respectively for rectangle 1 at Q=80 L/min.
This research is based on developing a flexible strain sensor from graphite-treated fabric using knife coating technology. Three sensors were formed, differing in the number of coating layers (2, 4, 6). The results of studying their properties had shown that with increasing a number of coating layers, the electrical conductivity value of the treated samples increased, reaching a value of (21.8×10-3 S/cm). The treated layer was superficial, as the penetration of the coating into the structure did not increase significantly. It was also shown that the treatment did not affect the fabric properties such as hardness and tear strength. When studying the sensor's performance, it was found that the sensor's resistance value changes with the change in its bending angle. The change rate was higher for the six-layer sample, and the response time was shorter, faster (0.8s), than the other samples. Then, a working system was applied to the sensor to give a command to turn the LED on or off by bending the sensor and it showed good performance. This, in turn, confirms the effectiveness of applying this sensor in smart wearable textiles.
Due to their very good mechanical properties of composite materials which led to a huge increase in its application in a lot of fields.Epoxy/ PS(polysulfide) composite materials behavior in fatigue was reported. different weight fraction of PS (2%,4% and6%) were studied .Surface roughness properties of the blended composites were found for all weight fraction of PS and their fatigue properties are studied .Fatigue test was carried with rotating bending method. The loading in the test was sinusoidal wave type. The loading wave ratio is R = -1 and the frequency of loading is applied to avoid temperature rise with a frequency equal to 5Hz. Fatigue strength ,fatigue life and fatigue limit of the tested composites from standard curves are calculated. The addition of PS resulted in an enhancement in the fatigue values and cause the surface roughness to decrease at a considerable rate, the blend hardness is reduced considering shore A test.
Friction stir spot welding (FSSW) is a modern solid-state joining process able to weld similar and dissimilar overlap joints in different classes of materials and is widely being considered for automotive industry. In this work, the mechanical behavior ) i.e. tensile shear tests, Microhardness(, and microstructure of friction stir spot welded joints were studied for AA6061-T6 aluminum alloy sheets with thickness of 1.6 mm. Series of FSSW experiments were conducted using vertical CNC milling machine type "C-tek". FSSW is carried out at different pin profiles (cylindrical, taper, and triangular) and tool rotational typically speeds, i.e. 800, 1000, 1200 and 1400 rpm. Based on the welding experiments conducted in this study, the results show that sheets welded by triangular pin tool have highest tensile shear load, of 3.2 kN, followed by welds with cylindrical pin, while welds made using taper pin has the tensile shear load 2.1 kN at optimum speed of 1200 rpm. Also the pin shape and rotational speed had an obvious effect on microstructural parameters i.e. hook height and bond width.
This paper presents a comparison of using different techniques for stir spot welding of Aluminum 2024-T3, which are refill friction stir spot welding (RFSSW), edited (RFSSW-pin) and conventional friction stir spot welding (FSSW), depending on the obtained tensile shear strength property. Specimens were prepared from AA2024-T3 sheet for chemical analysis and mechanical tests. Workpieces were stir spot welded utilizing the above mentioned techniques at four rotational speeds (2000, 2500, 3000 and 4000 rpm) using tool pin diameters (5 and 7 mm) for conducting the tensile shear tests. The microhardness along the cross section of the welded specimens was conducted at the best conditions as well as the microstructure examination. The comparison results revealed that at the rotational speeds (2000 and 4000 rpm) in both cases of tool pin (5 and 7 mm), the ultimate tensile shear force was slightly higher than that for other speeds. However, the ultimate tensile shear force was found higher at 3000 rpm speed with a tool pin 7 mm. The microhardness results manifested a W-shape at the best conditions. Finally, the microstructure examination depicted the morphology of the main zones of the weld joint.
Friction stir welding (FSW), a solid-state welding process, it’s involve a welding by friction between two metals or alloys, and also using for the joining of dissimilar materials due to the lower processing temperature over conventional fusion welding, it's include only one pass of welding. Friction Stir Processing (FSP) is a recent outgrowth of the Friction Stir Welding (FSW) process and relies on solid-state deformation to modify the structure of the workpiece, it's involve two pass or more of welding and applied either on the base metal(BM) or to join the two alloys/metals. In this paper the new method used, namely reverse rotation friction stir processing (RFSP), this research aims to study the effect of (RFSP) technique on the mechanical properties of welded alloys. (FSW) includes a single pass of the welding line but the second method (RFSP) involves two pass of welding (forth and back) but the 1st pass with a rotation speed in clockwise and the 2nd pass in counter-clockwise. The alloys used of dissimilar AA 2024 and AA6061 aluminum alloys of (3mm) thickness, the parameters used in this research include different rotational speed (1600, 1800, 2000 and 2200) RPM and one feed speed (25) mm/min. In the tensile test the results of reverse rotation friction stir processing (RFSP) was higher than friction stir welding (FSW) for all rotation speeds of welding except (1800 RPM). In the microhardness measurement the values of hardness for all samples at the nugget zone is higher than the basemetal of 6061-T6 and lower than the basemetal of 2024-T3. The efficiency of ultimate tensile strength reaches to about (72 %) for (RFSP) as compare with value of (FSW) and it’s about (44%) at rotation speed (1600 RPM).The only exception of welding was when the rotational speed of (1800 RPM), where the (FSW) is better than (RFSP), efficiency was approximately (77%) for the (FSW) compared with the results of (71%) (RFSP).
This study aims to enhance the compression strength in one type of Pb-Sn-Sb alloys which wellknown by (Babbitt-ASTM B23 Alloy 13). The ?processing doing via equal channel angular extrusion technique. Three casting were implemented to ?manufacture the alloy; Chill Casting (CC), New Rheocasting (NRC) and Gravity Die Casting (GDC). The ?microscope examination shows that the microstructures contain two phases, ?-Pb and cubic shaped ?intermetallic compound (?-SbSn) in a matrix of ternary phases. CC was fine equiaxed as well as NRC, while ?in GDC was a dendrite ?-Pb phase with remaining ?-SbSn phase as a cubic shape. Higher mechanical properties in compression were recorded for Gravity die casting (12.7 %) while the NRC registered the highest value in yield strength (11.7 %). On the other hand, the casting techniques had a slight difference in Young's modulus. The other resulted data like hardness showed that NRC is the first reading (12.55 %) and then gravity casting recorded as second score comparing with other (11.79 %), The results ?showed aslo that increasing forming temperature during angular extrusion has an adverse effect on compression ?strength. The study ?concluded that microstructural change caused by ECAP softens the material due to the break-up the original ? precipitate and accelerate from the dynamic recrystallization.
The effects of the ultrasonic peening treatment (UPT) on the rotating bending fatigue behavior and the behavior of the vibrations of alloy steel DIN 41Cr4 were studied. Hardness test, Tensile test, Constant amplitude fatigue tests, and the vibrations measurements have been carried out on the specimens. Also, the fracture surface was examined and analyzed by a Scanning Electron Microscope (SEM). The results of the investigations, e.g. stress to number of cycles to failure (S-N) curves, fatigue strength improvement factor was 7%. The decreasing percentage of maximum Fast Fourier Transform (FFT) acceleration of the ultrasonic peened condition compared to the untreated conditions was 45%.
The mixing technique was applied in this study to enhance the strength performance of the cement. The addition of 3% by weight of hydroxyapatite (HA) nanoparticles were mixed with 97% polymethyl methacrylate (PMMA) acrylic polymer, which has a nano size to serve as the matrix material. The surface roughness and continuous porosity of the bone cement were found to be slightly increased by the incorporation of nanoparticles, which enhanced bone-implant osseointegration and ingrowth. Atomic force microscopy (AFM) analysis revealed that the addition of hydroxyapatite (HAp) nanoparticles resulted in a surface roughness value (Sa) of 16.25 nm, which is similar to that of natural bone. The energy-dispersive X-ray spectroscopy (EDS) mapping results discover precentor material and uniform distribution. The Sample exhibited promising results in the antibacterial test, showing efficacy against bacteria both with and without sterilization, confirming its antibacterial properties. The mechanical tests conducted on the sample, including tensile, compression, bending and Vickers hardness tests, yielded favorable results and indicated that the sample is suitable for its intended application. In the theoretical works the design of the bone, screw, and bone plate was conducted using SolidWorks, followed by an analysis using ANSYS under both axial and bending load conditions. The theoretical analysis revealed that the safety factor was less than 1 when an axial load of 13 N was applied and a bending load of 2 N was applied, indicating that the structure may not be able to withstand these loads safely. Under both ambient and physiologically relevant conditions in the human body, HA and PMMA have demonstrated to be excellent choices for enhancing the clinical performance of bone cement. This, in turn, can lead to increased longevity of implants, decreased patient risk, and lower healthcare costs