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With the development of manufacturing techniques, the demands have increased on tools with flexible components that can produce parts with different shapes and sizes only by replacing the rigid part of these tools, since the flexible part can match the required geometry. This study is focused on effects of rubber hardness and sheet thickness on the springback developed on the produced parts. Silicone rubber with three hardness (40,60 ,80) Shore A hardness scale was used. The material of workpiece was Aluminum (3003) with three different thicknesses of (0.8,1,1.2) mm and three holding time of (0,10,20) seconds. The results demonstrate that, the springback decreases with any increase in the rubber hardness or sheet thickness. In addition, the holding time showed a significant effect only with a harder rubber.
Experiments were conducted to study the effect of quenching medium carbon steel in water-based MWCNTs nanofluids at 0.05 % wt. concentration quenchant, a large cylindrical sample with 46 mm diameter and 40 mm length made from medium carbon steel used with three K-type thermocouples with a diameter of 1.5 mm inserted in three locations for sample (center of the sample, mid-point between center and surface and 1 mm from the surface). A time-temperature reading data system was used to read temperature history during cooling stage.The same experiments were simulated using ANSYS Workbench with Thermal Transient Version 19, the cooling curves at three locations for the cylindrical steel sample calculated during quenching in MWCNTs nanofluids. Quench factor analysis was used to predict the hardness results from the calculated and measured cooling curves, and these results compared with the hardness test results conducted in the significant sample from the center to the surface. The results show excellent compatibility when compared between the hardness results from cooling curves, and it also shows a good agreement with the results of the hardness test, especially at the sample surface.
In this research, polymer polymethyl methacrylate PMMA composite with nano ceramic Zr and HAp material were used to manufacture one part of the implant system (femoral ball head of hip implant). Three set of hybrid materials were fabricated and tested for this study; the first mixtures which contains 100% (PMMA), the second mixtures which contains (90% (PMMA) + 8% (Zr) + 2% (HAp)), and the third mixtures which contains (80% (PMMA) + 18% (Zr) + 2% (HAp)) were investigated. The mechanical properties for these mixtures increased with the increasing of nano ceramic concentration (Zr and HAp) composite material in the polymer compared to pure polymer PMMA sample. However, an increase in the concentration of Zr from 8% to 18% content cause a considerable decrease of the hardness where a drop of homogeneity in Zr- matrix PMMA contact occurred, V Hardness value are (68 ,80 and 70) Kg.mm for three mixture respectively. The wear test was in agreement with results of the hardness test. The weight loss of the above samples of the wear test were (0.041, 0.035 and 0.037) respectively. According to mechanical properties, the best sample contains (90% (PMMA) + 8% (Zr) + 2% (HAp)). The Scanning electron microscopy resolute showed the particles forming semi-continuous network along grain boundaries polymer for second sample mixtures containing (90% (PMMA) + 8% (Zr) + 2% (HAp)), provides a low atomic packing and high energy. This will make the grain boundaries more reactive and strengthen mechanical performance. The Optical microscopy, Scanning electron microscopy and Xray spectroscopy analysis for In vitro test using SBF shows the growth of HAp layer with an increase in concentration of Ca and P elements formed on the surface of the second sample. This display of good results is a proof of the biocompatibility of the polymer sample.
The research includes studying the mechanical properties of BNTN/PAM nanocomposites under static and dynamic conditions. The BNTN/PAM nanocomposites were prepared with different weight fractions (0, 20%, 40%, 50% and 60%) by utilizing ball milling technique. Tensile strength, Charpy impact and Shore A hardness were performed to verify any improvements in these mechanical properties of nanocomposites. The results showed significant improvements in tensile, Charpy impact, Shore A hardness properties of nanocomposites at 50% weight fraction by approximately 335%, 1422%, 63% respectively. These results started decreasing after addition of 60% of nanoclays content to PAM composites. This mechanism indicates that the percentage of weight content of BNTN could affect the mechanical properties of nanocomposites.
The study here under describes the impact of adding a nano-scaled ceramic particles on the mechanical and fatigue behaviors of aluminum matrix composites AMCs containing 0.5 ,1.0 ,1.5, and 2 % wt. of nano-scaled B4C and Al2O3 particles were dispersed in molten aluminum by the stir-casting process. Vickers, tensile, and fatigue devices were utilized to evaluate the mechanical behavior of composites in the fabrication process. The results show that increasing the weight percentage of nano-ceramic particles increased the hardness, maximum tensile stress, and fatigue strengths of the base alloy. Furthermore, all of the above behaviors of AMCs reinforced with B4C particles are better than those of AMCs reinforced with Al2O3 particles.
Desired mechanical properties like microstructure, micro hardness and wear resistance are the key parameters for which low carbon steel (AISI 1006) are widely selected. Surface heat treatment applied to improve these properties; traditionally surface heat treatments like induction hardening, in recent time’s laser surface hardening. In this work, thermochemical treatment (liquid nitriding) by using mixture from 61% NaCN, 15% K2CO3 and 24% KCL and followed by Nd:YAG laser surface treatment was done . The laser parameter were energy (0.89, 2, 4 and 9) J, spot diameter (0.790 ,0.33, 0.283 and 0.224) mm, pulses duration (1, 2.33, 4.47 and 9.87) ms with fix wavelength 1604nm. Laser surface treatment cycle was melting the layer surface, holding and rapid cooling in air medium. Optical microscopy (OM) and scanning electron microscope (SEM) has been used to study the microstructures and cross-sectional of molted and heat affected zones respectively. The wear test was done to measure the wear rate by using pin -on-disk principles were satisfied. The result shown that increasing in laser energy effects to increase in the area of melted and heat affected zones of nitriding steel. Also increasing in laser energy led to increase micro hardness about 61%, while wear rate decrease about 40 % and increased depth of molted zone.
The effects of the ultrasonic peening treatment (UPT) on the rotating bending fatigue behavior and the behavior of the vibrations of alloy steel DIN 41Cr4 were studied. Hardness test, Tensile test, Constant amplitude fatigue tests, and the vibrations measurements have been carried out on the specimens. Also, the fracture surface was examined and analyzed by a Scanning Electron Microscope (SEM). The results of the investigations, e.g. stress to number of cycles to failure (S-N) curves, fatigue strength improvement factor was 7%. The decreasing percentage of maximum Fast Fourier Transform (FFT) acceleration of the ultrasonic peened condition compared to the untreated conditions was 45%.
The mixing technique was applied in this study to enhance the strength performance of the cement. The addition of 3% by weight of hydroxyapatite (HA) nanoparticles were mixed with 97% polymethyl methacrylate (PMMA) acrylic polymer, which has a nano size to serve as the matrix material. The surface roughness and continuous porosity of the bone cement were found to be slightly increased by the incorporation of nanoparticles, which enhanced bone-implant osseointegration and ingrowth. Atomic force microscopy (AFM) analysis revealed that the addition of hydroxyapatite (HAp) nanoparticles resulted in a surface roughness value (Sa) of 16.25 nm, which is similar to that of natural bone. The energy-dispersive X-ray spectroscopy (EDS) mapping results discover precentor material and uniform distribution. The Sample exhibited promising results in the antibacterial test, showing efficacy against bacteria both with and without sterilization, confirming its antibacterial properties. The mechanical tests conducted on the sample, including tensile, compression, bending and Vickers hardness tests, yielded favorable results and indicated that the sample is suitable for its intended application. In the theoretical works the design of the bone, screw, and bone plate was conducted using SolidWorks, followed by an analysis using ANSYS under both axial and bending load conditions. The theoretical analysis revealed that the safety factor was less than 1 when an axial load of 13 N was applied and a bending load of 2 N was applied, indicating that the structure may not be able to withstand these loads safely. Under both ambient and physiologically relevant conditions in the human body, HA and PMMA have demonstrated to be excellent choices for enhancing the clinical performance of bone cement. This, in turn, can lead to increased longevity of implants, decreased patient risk, and lower healthcare costs
Platinum, copper, and nickel were founded the best metals used in resistance temperature detectors RTDs. They commonly used in laboratory and industrial applications because they provide accurate and reliable measurements in a wide temperature range from (- 200 to 850 °C). They have high conductivity, sensitivity, and hardness to resist strain shock, pressure, and vibration. The accuracy level of them depends on reliability, stability, repeatability, linearity, and response to time. This study aims to determine and compare the accuracy of these three metals in regarding to their features which include stability, repeatability, and response time. The study has gathered and analyzed the data of these suitable and precise metals and compared with each other. The results showed that platinum is widely needed for RTDs due to its precision, stability, higher accuracy, and linearity output, while copper and nickel are not stable or repeatable as platinum. It was indicated that temperature coefficient of resistance TCR for nickel is bigger and for copper is medium, but for platinum is lower.
Utilization of additives can be an effective way to improve the durability and performance of HMA, making them more resistant to Moisture and deformation. Plus, they can reduce the need for maintenance and repairs, saving you time and money in the long run. In this study, CKD was used in place of limestone as a filler in the asphalt mixture in proportions of 0%, 25%, 50%, 75%, and 100%, and polymer SBS 4%by weight of asphalt. According to the findings, replacement-content CKD had the highest asphalt content. When the CKD is between 25% and 50%, Stability, Flow, and Indirect Tensile Strength are improved, while the density of the asphalt mixture decreases and the amount of air voids increases at higher ratios. While SBS leads to an increase in the hardness of the adhesives. As a consequence, the stability of the SBS-containing mixes resulted in higher values than the control and additive-containing mixtures (CKD), as well as a decrease in the number of air voids. According to the results, CKD should not constitute more than half of the filler weight in the asphalt mixture.