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Go to Editorial ManagerAn investigation of thermal conductivity enhancement, melting and solidification processes of Phase Change Materials (PCMs) by using metal foams has been carried out. Two models have been used in the experiments, model I for measuring the effective thermal conductivity of metal foam embedded in paraffin wax, and model II used as a small scale thermal energy storage device with and without metal foam for investigating melting and solidification processes of the PCM under different cooling conditions (natural and forced convection). The theoretical investigation involves analytical solution of two models, the semi-infinite medium for calculating the thermal conductivity, and the thermal energy storage system TESS has been analyzed including several assumptions for determining the convective heat transfer coefficient and the factors that controlling forced convection and solidification of the PCM. The experimental results show that the thermal conductivity of wax with 10 PPI metal foam increased by (37-39) times that of pure wax. Effects of pore density (10 and 40 PPI), metal foam, and mass flow rate on solidification process have been studied and the effects of pore density and metal foam on the melting process have also been investigated. The present experimental results have been compared with the available previous studies and gave a good agreement.
Recently, major part of convection heat transfer researches focus on increasing fins efficiency by increasing thermal performance for the same fin volume. Metal foam is a promising way to achieve this aim. Performance analysis has been carried out to investigate the heat transfer characteristics of copper fin foam samples. The samples have been compared with the solid metal fin heat transfer. A forced convection heat transfer had been applied to a four specimens. An electrical heater heats up the fins, which are subjected to a stream of the ambient air driven by a blower fan as heat dissipated. The heat flux had been fixed along the tests with three different air velocity used; the forced heat convection had been simulated. The pores density of copper fin foam is varied in the range of 10, 20 & 40 pores per inches (PPI). Thermal performance of copper fin foam has been evaluated in terms of average Nusselt number and thermal resistance of heat sinks. The increasing in the heat transfer rate and average Nusselt number when used metal foam has been found in the range of 36-133 % compare to solid copper. Furthermore, it has been proven that this increment reaches the maximum value for a given PPI even when raise the air velocity.
The improvement in solar chimneys' thermal performance and thermal behavior that can be achieved by adding metal foam has been tested in computational work. The flow and heat transfer governing equations for solar chimney models were solved using computational fluid dynamics (CFD). It was solved using the control volume numerical method in ANSYS FLUENT 14.5. It is used to construct a finite volume modeling technique for solving the governing equations and the radiation heat transfer equations. With standard flat absorber plates, the results showed that heat transmission was increased by the inclusion of metal foam (10 PPI), leading to an increase in air velocity at the solar chimney of around 13.3%. The highest average air velocity with 10 PPI drops by 54.4% as the height of the absorber plate changes from 5 cm to 25 cm respectively.
The experimental analysis is conducted under the Iraqi climate conditions to investigate the performance enhancement of a solar updraft tower system (SUTS) using the porous copper foam as an absorber plate and conventional absorber plate with absorber inclination angle of 18°. In the present work, a semicircular collector is divided into two identical quarter thermal collectors to become two identical SUTS. One of the quarter circular thermal collectors contains on the metal foam as an absorber plate, while the other quarter collector on the conventional flat copper absorber plate. In this study the air inlet height is changed of (3, 5, and 8) cm. The experimental tests carried out in Baghdad city (latitude 33.3° N). Results showed that the air inlet height variation caused to enhance the solar updraft tower performance. The highest values was recorded when the air inlet height is 3 cm using porous absorber compared to flat absorber plate. Copper material foam as an endothermic surface causes a marked decrease in average surface temperature of the plate. The maximum hourly thermal efficiency of solar collector was increased to about 41.6 % and the maximum enhancement of the power output to about 45.2 % compared with flat absorber plate.